Steel manufacturing process SlideShare

2016-8-9  Iron ore is converted to steel via two main steps. The first involves the production of molten iron and the second is that of actual steel manufacture. The details of these steps are outlined below. Step 1 The production of molten iron The Primary Concentrate is mixed

Production of iron and steel SlideShare

2015-4-27  4/27/2015 16 Process: Iron Ore → Steel Iron Ore Coke Limestone 3CO+ Fe 2O3 2Fe +3CO 2 C+O2 CO2 CO2+C 2CO CaCO 3 CaO+CO 2 CaO + SiO 2 +Al2O3 slag purification reduction of iron ore to metal heat generation Molten iron BLAST FURNACE slag air layers of coke and iron ore

Sponge iron making process SlideShare

2014-11-9  Sponge iron making process 1. ALBERTUS SEPTYANTOKO 2712100014 2. IRON ORE • Iron = 65-67 % • SiO2 + Al2O3 = 2-3 % • CaO + MgO = 0,5-1 % • Sulphur = 0,02 % max • Phosphorus = 0,04 % max Chemical Composition • Size = 5-18 mm •

Steel making process SlideShare

2016-2-21  Steel making process 1. STEEL MAKING PROCESS 2. Steelmaking is the process for producing steel from iron ore and scrap. What it is the Steel making process? 3. First stage Preparing the mineral of iron It starts in the mine or quarry, where it´s obtained. In nature is a rock whith iron, oxide, dirt and other impurities. 4.

(PDF) iron-steel making From start to finish

The Iron Ore, Coke and which is cover each and every stage of iron and steel making process along with smelting and oxidation. these manufacturing facilities enable to company to cater to

Iron Ore Pelletizing Process: An Overview

2018-7-17  Bentonite is an effective, widely used binder in the iron ore pelletizing process. Its low price is an important factor for its extensive use. However, bentonite incorporates silica and alumina, which are undesirable contaminants to pellets. Additionally, it is a natural material with variable composition depending on its origin.

PPT The production of Iron and Steel PowerPoint

Iron And Steel Mills And Ferroalloy Manufacturing Global Market Report 2019 The iron and steel mills and ferroalloy manufacturing market size is expected to reach a higher value by 2022, significantly growing at a steady CAGR during the forecast period. The growth in the iron and steel mills and ferroalloy manufacturing market is due to

OVERVIEW OF THE STEELMAKING PROCESS

2019-1-22  Direct reduction Scrap Ladle (Refining) Electric arc furnace (Steelmaking) Iron Ore Pellets Electric Arc Furnace Steelmaking Continuous casting Design by Blisscommunication / Cover photo: ThyssenKrupp Steel / Tubes photo: Salzgitter The process shown above is illustrative only and is not designed to show the steelmaking process in detail.

CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING

2012-8-16  FUNDAMENTALS OF IRON ORE SINTERING R. P. Bhagat INTRODUCTION The process of sinter making originated from a need to make use of fines generated in mines and in ore benefiCiation plants. With the development of sintering technology, a sintering plant has become a tremendous success for providing a phenomenal increase in

Manufacturing of steel SlideShare

2014-10-28  Process involved in manufacturing • Carbonization of COKE • Blast furnace • Basic Oxygen Steel making [BOS] • Electric arc method 3. Carbonization of COKE • Well graded coal is selected • Heated or carbonized to COKE • Heated coal is cooled • And Proper COKE are fed into the Blast furnace for the farther process.

(PDF) Iron ore beneficiation presentation

This is a power point presentation about the basic beneficiation process of Indian iron ores.It includes •Working principle and classifications •Equipment used •Advantages & Disadvantages of

PPT The production of Iron and Steel PowerPoint

Iron And Steel Mills And Ferroalloy Manufacturing Global Market Report 2019 The iron and steel mills and ferroalloy manufacturing market size is expected to reach a higher value by 2022, significantly growing at a steady CAGR during the forecast period. The growth in the iron and steel mills and ferroalloy manufacturing market is due to

Ironmaking and steelmaking Metallurgical and Materials

2013-1-18  • Carbothermic reduction of iron ore (Hametite) in blast furnace is a well known process. Overall process is written as: • Ironore oxide mineral + gangue + Reducer (C) + flux + hot blast oxygen enriched air = Pig iron (liquid) + Slag (liquid) + waste gas (CO,CO2,N2) • Iron ore contains Fe2O3, along with gangue materials such as SiO2, Al2O3.

Process Selection Universiti Teknologi Malaysia

2014-10-21  What is a manufacturing process? Is a process which coverts materials from one form to another. Raw material new product (iron ore into iron and steel) Raw material component (fabrication) Components finished product (assembly) Two types of manufacturing processes: 1. Technical process 2. Economic process (add value)

CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING

2012-8-16  FUNDAMENTALS OF IRON ORE SINTERING R. P. Bhagat INTRODUCTION The process of sinter making originated from a need to make use of fines generated in mines and in ore benefiCiation plants. With the development of sintering technology, a sintering plant has become a tremendous success for providing a phenomenal increase in

Pig Iron Manufacturing Process 911metallurgist

2017-3-20  In his discussion of electric-furnace production of pig iron and pig steel before the Engineers’ Society of Western Pennsylvania, Dr. J. W. Richards defines pig steel as “a metal with 2.2 per cent, or less of carbon, a very small amount of silicon and manganese, low in sulphur and phosphorus, and made directly from iron ore in the electric

Direct Reduced Iron (DRI) Production Plant

2021-2-17  Direct Reduced Iron (DRI) Production Plant NIPPON STEEL ENGINEERING CO., LTD. Basic Concept or Summary S-16 u A direct reduced iron (DRI) production plant is a shaft reduction furnace to produce DRI with large metal iron content by directly reducing iron ore (or iron ore

1A Manufacturing Process for Iron and Steel

2019-6-13  The figure shows a flowchart of the integrated manufacturing process for iron and steel using the blast furnace and basic oxygen furnace (denoted BF and BOF hereinafter, respectively), which is presently the most commonly used method (51% of world steel production).

The Use of Hydrogen in the Iron and Steel Industry

2018-8-28  virgin iron added to dilute the tramp elements such as copper and zinc to improve final product quality • DRI D irect R educed I ron is one of the iron products added to the scrap to increase purity • DRI is iron ore that has been reduced to iron with syngas without melting • DRI processes in U.S. generally use natural gas to reduce

Control of Pollution in the Iron and Steel Industry

2017-1-16  The sintering converts fine-sized raw material, iron ore, coke breeze, limestone, mill scale, and flue dust into an agglomerated product (sinter) at suitable size for charging into the blast furnace. The raw materials are sometimes mixed with water to provide a cohesive matrix and then placed on a travelling grate called the sinter strand. A burner

(PDF) Iron ore beneficiation presentation

This is a power point presentation about the basic beneficiation process of Indian iron ores.It includes •Working principle and classifications •Equipment used •Advantages & Disadvantages of

PPT The production of Iron and Steel PowerPoint

Iron And Steel Mills And Ferroalloy Manufacturing Global Market Report 2019 The iron and steel mills and ferroalloy manufacturing market size is expected to reach a higher value by 2022, significantly growing at a steady CAGR during the forecast period. The growth in the iron and steel mills and ferroalloy manufacturing market is due to

How iron is made material, manufacture, making,

Iron ore is converted into various types of iron through several processes. The most common process is the use of a blast furnace to produce pig iron which is about 92-94% iron and 3-5% carbon with smaller amounts of other elements. Pig iron has only limited uses, and most of this iron goes on to a steel mill where it is converted into various

Ironmaking and steelmaking Metallurgical and Materials

2013-1-18  • Carbothermic reduction of iron ore (Hametite) in blast furnace is a well known process. Overall process is written as: • Ironore oxide mineral + gangue + Reducer (C) + flux + hot blast oxygen enriched air = Pig iron (liquid) + Slag (liquid) + waste gas (CO,CO2,N2) • Iron ore contains Fe2O3, along with gangue materials such as SiO2, Al2O3.

Pig Iron Manufacturing Process 911metallurgist

2017-3-20  In his discussion of electric-furnace production of pig iron and pig steel before the Engineers’ Society of Western Pennsylvania, Dr. J. W. Richards defines pig steel as “a metal with 2.2 per cent, or less of carbon, a very small amount of silicon and manganese, low in sulphur and phosphorus, and made directly from iron ore in the electric

Steel making process ArcelorMittal

In the former process, iron ore is the main raw material. In an electric furnace, scrap iron is used and occasionally also sponge iron. Sponge is an intermediate product, which is produced from iron ore by means of direct reduction (= DRI or directly reduced iron) and that is then further reduced and smelted in an electric furnace. Click on

Direct Reduced Iron (DRI) Production Plant

2021-2-17  Direct Reduced Iron (DRI) Production Plant NIPPON STEEL ENGINEERING CO., LTD. Basic Concept or Summary S-16 u A direct reduced iron (DRI) production plant is a shaft reduction furnace to produce DRI with large metal iron content by directly reducing iron ore (or iron ore

The Use of Hydrogen in the Iron and Steel Industry

2018-8-28  virgin iron added to dilute the tramp elements such as copper and zinc to improve final product quality • DRI D irect R educed I ron is one of the iron products added to the scrap to increase purity • DRI is iron ore that has been reduced to iron with syngas without melting • DRI processes in U.S. generally use natural gas to reduce

The Modern Steel Manufacturing Process ThoughtCo

2020-8-21  The Modern Steel Production Process . Methods for manufacturing steel have evolved significantly since industrial production began in the late 19th century. Modern methods, however, are still based on the same premise as the original Bessemer Process, which uses oxygen to lower the carbon content in iron.

Process Selection Universiti Teknologi Malaysia

2014-10-21  What is a manufacturing process? Is a process which coverts materials from one form to another. Raw material new product (iron ore into iron and steel) Raw material component (fabrication) Components finished product (assembly) Two types of manufacturing processes: 1. Technical process 2. Economic process (add value)